STAUFF solutions for the rail vehicle industry

Comprehensive solutions for fluid technology, joining technology, fastening technology and pre-assembled piping systems in rail vehicles

Train at the station

Modern rail vehicles must meet high standards in terms of safety, reliability, cost-effectiveness and availability. At the same time, manufacturers and suppliers are under increasing pressure to shorten development times, optimise costs and reliably manage global supply chains.

For several decades, STAUFF has been supporting rail vehicle manufacturers and their suppliers with components, systems and services for demanding applications in the rail industry. The portfolio comprises products for connection and fastening technology, as well as pre-assembled hose and pipework systems, alongside engineering and logistics services.

Discover all the systems in trains that benefit from our products

On trains, requirements and applications are extremely diverse – click through the various subsystems in which STAUFF components are used

Zug cut-out

Air-powered horns and windscreen wiper systems

Fuel lines

Hydraulic and pneumatic levelling and braking systems

Piping between the carriage body and the bogie

Distribution lines

Air conditioning and fire-fighting systems

Electrical, control, communication, safety and auxiliary systems

Door actuation and control systems

Interior fittings (seat frames, handrails, luggage racks)

Sanitary, waste disposal and other service lines

Flexible connections between train carriages and vehicle sections (hoses)

Solutions for the challenges of the railway industry

The requirements of the railway industry go far beyond the mere supply of individual components. What is needed are solutions that combine technical performance with economic efficiency.

The focus is particularly on:

  • Optimisation of procurement and production costs
  • Reducing the total cost of ownership
  • Support for global manufacturing structures
  • Long-term development and technology partnerships

STAUFF supports customers worldwide with standardised product ranges, a high degree of vertical integration, technical consultancy and flexible supply concepts. The aim is to provide sustainable support for the development, manufacture and maintenance of rail vehicles.

Typical applications in rail vehicles

STAUFF components and systems are used in numerous applications within modern rail vehicles. These include, amongst others, air-conditioning and supply systems, door control systems, fire-extinguishing systems, fuel lines, braking systems, levelling systems, bogie connections, sanitary systems and cable management applications.

Thanks to the wide range of possible applications, manufacturers benefit from a standardised technical basis across different vehicle systems. At the same time, this simplifies procurement and logistics processes.

Added value for rail vehicle manufacturers and suppliers

The use of STAUFF solutions in the rail vehicle industry creates added value throughout a vehicle’s entire life cycle. This includes high operational reliability, reduced maintenance requirements, simplified assembly and the optimisation of procurement and production processes. STAUFF’s components, piping systems and assemblies are tailored to the specific requirements of the railway industry in terms of fire protection, corrosion resistance, leak-tightness and vibration resistance. This enables the implementation of durable and cost-effective solutions for a wide variety of applications in rail vehicles.

Furthermore, STAUFF supports manufacturers and suppliers with pre-assembled pipe and hose systems, engineering services and customised logistics and supply concepts. This helps to shorten assembly times, reduce manufacturing effort and lower the total cost of ownership over the vehicle’s entire service life.

Global expertise with local support

STAUFF supports rail vehicle manufacturers and suppliers worldwide with international industry expertise and a local presence. A global network of production sites, branches, and service and system partners ensures a reliable supply to projects and manufacturing sites in various regions around the world.

By combining global capabilities with local support, STAUFF supports customers from the development stage through to series production and long-term supply during ongoing operations. Technical advice, tailored delivery concepts and the ability to support global production structures with local content lay the foundations for efficient, partnership-based collaboration across national borders.

Developing solutions for the rail industry together

Rail vehicle manufacturers and their suppliers face the challenge of developing cost-effective, safe and durable vehicles for a wide range of applications. STAUFF supports you in this with a comprehensive portfolio of connection technology, fastening technology, hose technology and prefabricated piping systems, as well as application-specific advice.

Hendrik Schmücker, Global Chief Key Account Officer at the STAUFF Group, is available as your point of contact for your international projects and will assist you in selecting suitable STAUFF solutions for your specific requirements.

Please use the contact form below to get in touch with Hendrik Schmücker directly.

Hendrik Schmücker

Connection technology for rail vehicles

Pipe and connection systems play a central role in modern rail vehicles when transporting various media. These include compressed air, hydraulic fluids, fuels, water and other operating media. The components used must remain permanently leak-proof whilst withstanding high levels of vibration and corrosion.

In the slider below, you will find selected product groups from STAUFF and their typical applications in rail vehicles.

STAUFF Tube Fitting held up to the camera

STAUFF Rail Connect

Aluminium clamps

Cutting Ring fitting systems

STAUFF Form EVO

STAUFF Form EVO

STAUFF Rail Connect

Area of application

STAUFF Rail Connect (SRC) is used in pipework systems for compressed air, hydraulic, fuel and water circuits. Typical applications include, for example, braking systems, level control systems, door control systems and supply systems.

Design and advantages

The system is based on metric Tube Fittings in accordance with ISO 8434-1 and DIN 2353. The special STAUFF Zinc/Nickel Coating provides high corrosion protection and is suitable for use with stainless steel pipes. This enables the creation of durable and cost-effective piping systems.

Fastening technology for rail vehicles

Pipes, hoses and cables must be permanently and securely fastened in rail vehicles. In addition to mechanical stresses, fire safety requirements and corrosion resistance also play an important role.

STAUFF’s fastening solutions support the structured and secure routing of a wide variety of lines within the vehicle.

Block Clamps

Block Clamps

Multi-clamps

Multi-clamp

Cable clamps

Cable clamps and cable fastenings

Block Clamps

Applications

STAUFF block-type clamps in accordance with DIN 3015 are used to secure pipework and hoses in almost all relevant vehicle systems, for example in air conditioning, braking, fire-extinguishing and supply systems.

Design and advantages

The product range comprises various series and meets fire safety requirements in accordance with relevant railway industry standards. The modular system facilitates adaptation to different installation situations.

Pre-engineered cable systems and engineering services

In addition to individual components, STAUFF supports customers with a comprehensive range of services across the entire value chain.

These include the planning and optimisation of cable systems, as well as the manufacture of ready-to-install assemblies and kits, and the development of bespoke supply concepts.

Bent pipes

Bent pipework

Pipe is held in place

Engineering and technical advice

Inside the warehouse

Procurement and logistics solutions

Bent pipework

Applications

Pre-fabricated pipework is used in numerous vehicle systems and enables standardised integration into vehicle assembly.

Design and benefits

The pipework can be bent, machined, tested and pre-assembled with other components. On request, it can be supplied as a ready-to-fit pipework system directly for production.

Hose technology for rail vehicles

Many applications within a rail vehicle require flexible hoses, for example in the case of moving components or in areas with limited installation space. High-quality hose systems play a key role here.

STAUFF offers hose types, fittings and fully pre-assembled hose assemblies for a variety of media and requirements.

STAUFF hoses
STAUFF Hose Ends

STAUFF hose ends

STAUFF Hoses

STAUFF hoses

hose assemblies

Hose assemblies

STAUFF hose ends

Applications

The fittings are used in hydraulic and pneumatic systems and form the connection between the hose assembly and system components.

Design and Benefits

The range comprises various connection options and ensures robust and durable hose connections for demanding railway applications.

FAQs

What solutions does STAUFF offer for the rail vehicle industry?

In which areas of a rail vehicle are STAUFF products used?

What requirements must components for rail vehicles meet?

How does STAUFF help to reduce installation and operating costs?

Does STAUFF also support the development and optimisation of piping systems?

What are the advantages of pipe and hose systems?

Can STAUFF support international railway projects?

Why do rail vehicle manufacturers opt for pre-assembled systems rather than individual components?

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